Integrating metal 3D printing and flexible post processing

Programme 2014 - 2020 INTERREG V-A France - Belgium - The Netherlands - United Kingdom (Les Deux Mers / Two seas / Twee Zeeën)

Date of latest update: 2024-12-17

Description

Description (EN):

To design, develop and implement one efficient, fast and affordable post processing solution based on existing technology that can be part of an integrated system for post processing AM parts. This will help to significantly increase the possibilities for 3D metal printing in industries that need high precision manufactured metal parts, eg medical industry, semiconductor industry, maritime industry, aviation, and new emergent cleantech industries that will be able to produce metal parts through 3D printing that are lightweight and/or more efficient.

Achievements (EN):

In 2017 the research conducted resulted in the definition of the state of art of the different post processing steps and the requirements for integration of post processing. Based on the results in 2017, the focus in 2018 was on the development of the post processing solution (WP2). After finishing Workpackage 1, Design, integration of post processing and 3d metal printing proved to be an IT and interfacing challenge. Each process step has its own, unique requirements, in which data integration of CAD, CAM, scanning and CNC milling is key in creating a flexible post processing procedure. An algortihm was developed, generating a specific machine code, the NC-post. Through this algortihm the CAM NC-code is adjusted by considering the optimal fit and its scanned orientation, resulting in the specific NC post which allows to directly mill the clamped object to its net shape. This algorithm is an universal and flexible post processing solution, fitting most existing CNC machines. In 2018 the partnership succesflly presented the project and results during the RapidPro and Prototype fair, resulting in an increase of targets groups and two extra user cases. The application of the Fast Prototyping Approach resulted in a request for modification of the Application Form. This request was submitted in December 2018 and approved in January, 2019. In 2019 the 3D&FPP partnership finished and presented the results of their research into integrating 3D metal printing and flexible post-processing. The preliminary demo setup was presented during the Future Flux Festival and the setup of the proof of principle and demonstration of the Flexible Post Processing Solution during the 3D&FPP Demo Event on September 19th. After presentations on the project and the research conducted, a live demonstration was given on the flexible post processing solution, addressing both the advantages and benefits of the solution. The partnership wrote one integrative report containing all info on the project, the FPP, the conclusions and reductions achieved, possible applications and some recommendations for future developments. This report comprises output reports O4 (Proof of principle) and O5 (Demonstrated user cases) and is available for downloading on the 3D&FPP website.

Website: http://www.interreg2seas.eu/

Delivered Outputs (EN):

The project aimed to reduce the production time by 50% and cost by 30% of post processing by developing new applications for its integration into a 3D production chain. This would integrate computer aided manufacturing, the mapping of printed parts, a solution for flexible clamping and a solution to integrate the surface polishing step in the 3D printing process. In addition, the project developed a prototype of a high precision post processing manufacturing setup that can be integrated in conventional machining companies upgrading them to higher standards, or in other sectors of industry which were tested and demonstrated on 7 user cases. Check the “Outputs” section below to download related material and see “Main Achievements” section for further information about the achieved results.

Thematic information

New products and services

Specific Objective: Increase the delivery of innovation in smart specialisation sectors

Thematic Objective: (01) strengthening research, technological development and innovation by:

Investment Priority:

(01b) promoting business investment in R&I, developing links and synergies between enterprises, research and development centres and the higher education sector, in particular promoting investment in product and service development, technology transfer, social innovation, eco-innovation, public service applications, demand stimulation, networking, clusters and open innovation through smart specialisation, and supporting technological and applied research, pilot lines, early product validation actions, advanced manufacturing capabilities and first production, in particular in key enabling technologies and diffusion of general purpose technologies

Partners (7)

Lead Partner: Stichting Hogeschool Rotterdam (HR)

Department: RDM Centre of Expertise (CoE)

Address: RDM-kade 59, 3089 JR Rotterdam, Netherlands

Legal status: private

Total budget: EUR 280 645.33

ERDF budget: EUR 168 387.20

ARGON measuring Solutions

Name: ARGON measuring Solutions

Department: Automation Department

Address: Technologielaan 9, 3001 Leuven, Belgium

Legal status: private

Total budget: EUR 342 978.87

ERDF budget: EUR 205 787.32

University of Exeter

Name: University of Exeter

Department: College of Engineering, Mathematics and Physical Sciences

Address: North Park Road, EX4 4QF Exeter, Devon , United Kingdom

Legal status: public

Total budget: EUR 458 534.16

ERDF budget: EUR 275 120.49

TNO

Name: TNO

Department: EfAM/Additive Manufacturing

Address: Anna van Buerenplein 1, 2595 DA Den Haag, Netherlands

Legal status: public

Total budget: EUR 242 082.92

ERDF budget: EUR 145 249.75

3T Additive Manufacturing limited

Name: 3T Additive Manufacturing limited

Department: 3D Metal Printing

Address: Fulton Court, Wofford Way, RG19 6HD Newbury, Berkshire, United Kingdom

Legal status: private

Total budget: EUR 313 108.74

ERDF budget: EUR 156 554.37

Hittech Multin BV

Name: Hittech Multin BV

Department: R&D

Address: Laan van Ypenburg 60 , 2497 GB Den Haag, Netherlands

Legal status: private

Total budget: EUR 299 416.10

ERDF budget: EUR 119 766.44

RDM Makerspace BV

Name: RDM Makerspace BV

Department: HQ

Address: Scheepsbouwweg 8 - K03, 3089 JW Rotterdam, Netherlands

Legal status: public

Total budget: EUR 147 195.93

ERDF budget: EUR 88 317.55

Partners map

Partners and Projects info

ARGON measuring Solutions

Integrating metal 3D printing and flexible post processing

Partners and Projects info

University of Exeter

Integrating metal 3D printing and flexible post processing

Partners and Projects info

TNO

Integrating metal 3D printing and flexible post processing

Partners and Projects info

3T Additive Manufacturing limited

Integrating metal 3D printing and flexible post processing

Partners and Projects info

Hittech Multin BV

Integrating metal 3D printing and flexible post processing

Partners and Projects info

RDM Makerspace BV

Integrating metal 3D printing and flexible post processing

Partners and Projects info

Stichting Hogeschool Rotterdam (HR)

Integrating metal 3D printing and flexible post processing

Lead partner

Project partner

Summary

Project name (EN): Integrating metal 3D printing and flexible post processing

Project acronym: 3D&FPP

Project start date: 2016-09-01

Project end date: 2019-12-31

Project status: closed

Total budget/expenditure: EUR 2 083 962.05

Total EU funding (amount): EUR 1 159 183.12

Total EU funding (co-financing rate): 0.56%

Co-financing sources:

Documents

Documents on this project are listed below, and organised by category. Please note field "Data source", attached to each document. Keep.eu users are free to use these documents as long as they mention the data source and keep.eu.

Reports

Development of process and manufacture of prototype tool

Attachment type: file

Type of document: Report

Data source: http://www.interreg2seas.eu

Publication date: 2022-10-25

Document date: 2019-07-18

Languages: en

Attachment file: Download

System integration and validation

Attachment type: file

Type of document: Report

Data source: http://www.interreg2seas.eu

Publication date: 2022-10-25

Document date: 2020-01-24

Languages: en

Attachment file: Download

O 2.1 – Feasibility test

Attachment type: file

Type of document: Report

Data source: http://www.interreg2seas.eu

Publication date: 2022-10-25

Document date: 2018-01-31

Languages: en

Attachment file: Download

Studies / surveys

O 1.1 – Feasibility study/preparatory research report

Attachment type: file

Type of document: Study / survey

Data source: http://www.interreg2seas.eu

Publication date: 2022-10-25

Document date: 2017-12-31

Languages: en

Attachment file: Download

Information regarding the data in keep.eu on the programme financing this project

Financing programme

2014 - 2020 INTERREG V-A France - Belgium - The Netherlands - United Kingdom (Les Deux Mers / Two seas / Twee Zeeën)

Last month that data in keep.eu was retrieved from the Programme's website or received from the Programme

2024-12-17

No. of projects in keep.eu / Total no. of projects (% of projects in keep.eu)

82 / 82 (100%)

No. of project partnerships in keep.eu / Total no. of project partnerships (% of project partnerships in keep.eu)

886 / 886 (100%)

Notes on the data

Information provided by the Programme in 2024-12.

Languages

Contact Form

Integrating metal 3D printing and flexible post processing

Description

Thematic information

Partners (7)

Partners map

Summary

Documents

Information regarding the data in keep.eu on the programme financing this project

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